Open a corrective-action record for a defect

A defect report is linked to the lot and order, the investigation is assigned, and nothing is closed until quality decides.

Operations · Manufacturing · When something happens · Updated

Works with

How do you open a corrective-action record for a defect?

To open a corrective-action record for a defect, run it when a nonconformance form is submitted. Maito links the lot and order, finds other lots from the same setup, requests a hold in your inventory system for approval, assigns the investigation, and posts the record in Slack. It leaves the disposition fields empty.

How it's done today

Details stay in messages while the affected stock keeps moving.

What Maito does

  1. Link the defect to the lot and order
  2. Find other lots from the same run
  3. Request a hold through the approved process
  4. Assign the investigation

Example

Loop run: New nonconformance form: NCR-2026-031

quality
Maito APP 1:52 PM

NCR-2026-031 opened from Eli's inspection form. Part: bracket A7, Job 5821, customer Initech Robotics Defect: bore oversize on 12 of 40 sampled pieces, lot L-5821-B Stock: 160 pieces in lot, 40 in finished goods, 120 at deburr Hold requested for L-5821-B in the inventory system. It's waiting for Mina's approval. Catch: lot L-5821-A, 100 pieces, ran on the same setup and shipped Oct 15. It has no sample records. I've listed it as possibly affected. Investigation task assigned to Raul, due Oct 22. From the inspection form and the inventory records.

Mina 2:01 PM

@Maito Approve the hold on B and add A to the investigation.

Maito APP 2:02 PM

Hold confirmed on L-5821-B (160 pieces). L-5821-A added as potentially affected. The disposition fields stay empty for you. Want a draft customer notice about A for your review?

Example complete

How to set it up

When something happens Open a corrective-action record for a defect
Ask your agent

“When a nonconformance form is submitted, link it to the lot and order, find other lots from the same setup, request a hold in the inventory system and assign the investigation. Post in #quality.”

Connect inventory system
  • Airtable
  • Shopify
Connect spreadsheet
  • Airtable
  • Microsoft 365
Use forms
  • Typeform
  • Tally

No MCP server needed. Ask your agent to save a skill with the steps, then add the login or API key in Settings → Vault.

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What it won't do

It finds related lots only from recorded setups and shipments. It does not decide root cause or disposition.

Questions

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